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INFO TRAINING TOTAL PREVENTIVE MAINTENANCE 2026-2027

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INFO TRAINING TOTAL PREVENTIVE MAINTENANCE 2026-2027

INFO TRAINING TOTAL PREVENTIVE MAINTENANCE 2026-2027

DESKRIPSI

TRAINING TOTAL PREVENTIVE MAINTENANCE 2026–2027 merupakan program pelatihan yang dirancang untuk memberikan pemahaman komprehensif mengenai konsep, strategi, metode, dan praktik Preventive Maintenance dalam menjaga keandalan mesin, peralatan, fasilitas, dan aset perusahaan.

Program ini membahas bagaimana organisasi dapat mengubah pola maintenance dari reactive maintenance menjadi pendekatan yang lebih terencana dan proaktif. Peserta akan mempelajari cara menyusun preventive maintenance program, maintenance schedule, inspection checklist, menentukan interval maintenance, menganalisis failure mode, mengelola spare parts, mengukur maintenance performance, serta meningkatkan equipment reliability.

Training juga mengintegrasikan konsep Total Productive Maintenance (TPM), Reliability Centered Maintenance (RCM), Predictive Maintenance, Condition-Based Maintenance, Failure Mode and Effects Analysis (FMEA), Root Cause Analysis, MTBF, MTTR, OEE, Maintenance KPI, 5S, Autonomous Maintenance, dan Continuous Improvement.

Melalui pendekatan teori, studi kasus, diskusi, dan latihan praktis, peserta diharapkan mampu membangun sistem preventive maintenance yang efektif sehingga dapat mengurangi breakdown, downtime, biaya maintenance, kerusakan berulang, dan kehilangan produktivitas.

Tujuan TRAINING TOTAL PREVENTIVE MAINTENANCE 2026-2027

  1. Memahami konsep dan filosofi Total Preventive Maintenance.
  2. Memahami perbedaan corrective, preventive, predictive, dan breakdown maintenance.
  3. Memahami hubungan preventive maintenance dengan reliability dan availability.
  4. Mengidentifikasi critical equipment dan critical components.
  5. Menentukan prioritas preventive maintenance.
  6. Menyusun preventive maintenance program.
  7. Menentukan maintenance frequency dan maintenance interval.
  8. Menyusun maintenance schedule.
  9. Membuat inspection checklist.
  10. Menentukan maintenance task yang tepat.
  11. Mengidentifikasi potential failure sebelum terjadi breakdown.
  12. Melakukan Failure Mode and Effects Analysis (FMEA).
  13. Melakukan Root Cause Analysis terhadap equipment failure.
  14. Memahami konsep Reliability Centered Maintenance.
  15. Memahami Predictive dan Condition-Based Maintenance.
  16. Mengukur MTBF, MTTR, Availability, Reliability, dan Maintainability.
  17. Memahami Overall Equipment Effectiveness (OEE).
  18. Mengendalikan spare parts dan maintenance inventory.
  19. Meningkatkan kompetensi maintenance personnel.
  20. Menerapkan 5S dan Autonomous Maintenance.
  21. Mengurangi unplanned downtime dan breakdown.
  22. Mengoptimalkan maintenance cost.
  23. Mengembangkan Maintenance KPI.
  24. Menyusun improvement plan untuk meningkatkan equipment reliability.
  25. Membangun budaya maintenance yang proaktif dan berkelanjutan.

Materi TRAINING TOTAL PREVENTIVE MAINTENANCE 2026-2027

1. Fundamental Maintenance Management

  • Pengertian maintenance.
  • Tujuan maintenance.
  • Fungsi maintenance dalam organisasi.
  • Peran maintenance terhadap produktivitas.
  • Maintenance dan business performance.
  • Maintenance dan equipment reliability.
  • Maintenance dan operational excellence.
  • Konsep asset management.
  • Maintenance strategy.
  • Maintenance maturity.

2. Konsep Total Preventive Maintenance

  • Pengertian Total Preventive Maintenance.
  • Filosofi preventive maintenance.
  • Tujuan preventive maintenance.
  • Prinsip maintenance prevention.
  • Preventive maintenance sebagai proactive maintenance.
  • Total involvement dalam maintenance.
  • Maintenance ownership.
  • Peran operator dan maintenance technician.
  • Maintenance culture.
  • Continuous improvement dalam maintenance.

3. Jenis-Jenis Maintenance

Peserta akan mempelajari perbedaan dan penerapan:

  • Breakdown Maintenance.
  • Reactive Maintenance.
  • Corrective Maintenance.
  • Preventive Maintenance.
  • Predictive Maintenance.
  • Condition-Based Maintenance.
  • Planned Maintenance.
  • Scheduled Maintenance.
  • Emergency Maintenance.
  • Proactive Maintenance.
  • Reliability-Centered Maintenance.

4. Preventive Maintenance Strategy

  • Maintenance strategy.
  • Maintenance policy.
  • Equipment maintenance strategy.
  • Preventive maintenance strategy.
  • Criticality-based maintenance.
  • Risk-based maintenance.
  • Time-based maintenance.
  • Usage-based maintenance.
  • Condition-based maintenance.
  • Maintenance optimization.
  • Maintenance strategy selection.

5. Equipment Criticality Analysis

  • Identifikasi equipment.
  • Equipment classification.
  • Critical equipment.
  • Non-critical equipment.
  • Criticality assessment.
  • Impact terhadap safety.
  • Impact terhadap production.
  • Impact terhadap quality.
  • Impact terhadap environment.
  • Impact terhadap cost.
  • Criticality ranking.
  • Maintenance priority.

6. Preventive Maintenance Program

  • Penyusunan preventive maintenance program.
  • Equipment register.
  • Asset hierarchy.
  • Equipment history.
  • Maintenance task.
  • Inspection task.
  • Lubrication task.
  • Cleaning.
  • Adjustment.
  • Calibration.
  • Replacement.
  • Overhaul.
  • Maintenance frequency.
  • Maintenance interval.

7. Maintenance Planning dan Scheduling

  • Maintenance planning.
  • Maintenance scheduling.
  • Weekly maintenance schedule.
  • Monthly maintenance schedule.
  • Annual maintenance plan.
  • Shutdown maintenance planning.
  • Maintenance manpower planning.
  • Maintenance resource planning.
  • Maintenance workload.
  • Maintenance backlog.
  • Maintenance priority.
  • Work order management.

8. Maintenance Checklist

  • Konsep maintenance checklist.
  • Inspection checklist.
  • Routine inspection.
  • Daily inspection.
  • Weekly inspection.
  • Monthly inspection.
  • Annual inspection.
  • Parameter inspection.
  • Normal versus abnormal condition.
  • Checklist standardization.
  • Digital maintenance checklist.
  • Dokumentasi hasil inspeksi.

9. Failure Mode and Effects Analysis (FMEA)

  • Konsep FMEA.
  • Failure mode.
  • Failure effect.
  • Failure cause.
  • Detection method.
  • Severity.
  • Occurrence.
  • Detection.
  • Risk Priority Number.
  • FMEA worksheet.
  • Penentuan maintenance action.
  • FMEA sebagai dasar preventive maintenance.

10. Reliability Centered Maintenance (RCM)

  • Konsep Reliability Centered Maintenance.
  • Fungsi equipment.
  • Functional failure.
  • Failure mode.
  • Failure consequence.
  • Proactive task.
  • Condition-based task.
  • Scheduled restoration.
  • Scheduled discard.
  • Failure finding.
  • RCM decision logic.
  • Integrasi RCM dengan preventive maintenance.

11. Predictive Maintenance

  • Konsep Predictive Maintenance.
  • Condition monitoring.
  • Condition-based maintenance.
  • Vibration monitoring.
  • Thermography.
  • Oil analysis.
  • Ultrasonic inspection.
  • Motor current analysis.
  • Temperature monitoring.
  • Pressure monitoring.
  • Trend analysis.
  • Early warning system.

12. Preventive Maintenance Inspection

  • Visual inspection.
  • Auditory inspection.
  • Temperature inspection.
  • Vibration inspection.
  • Lubrication inspection.
  • Pressure inspection.
  • Electrical inspection.
  • Mechanical inspection.
  • Safety inspection.
  • Inspection standard.
  • Inspection frequency.
  • Abnormality identification.

13. Lubrication Management

  • Konsep lubrication management.
  • Fungsi lubricant.
  • Lubricant selection.
  • Grease.
  • Oil.
  • Lubrication interval.
  • Lubrication method.
  • Lubrication checklist.
  • Contamination control.
  • Over-lubrication.
  • Under-lubrication.
  • Lubrication storage.
  • Lubrication best practice.

14. Spare Parts Management

  • Konsep maintenance spare parts.
  • Critical spare parts.
  • Fast-moving spare parts.
  • Slow-moving spare parts.
  • Spare parts classification.
  • Minimum stock.
  • Maximum stock.
  • Safety stock.
  • Reorder point.
  • Lead time.
  • Spare parts criticality.
  • Inventory optimization.
  • Spare parts cost control.

15. Maintenance Work Order Management

  • Maintenance work order.
  • Work request.
  • Work identification.
  • Work planning.
  • Work scheduling.
  • Work execution.
  • Work completion.
  • Work history.
  • Failure history.
  • Maintenance documentation.
  • Backlog management.
  • CMMS integration.

16. Maintenance KPI

Peserta mempelajari indikator kinerja maintenance seperti:

  • Equipment Availability.
  • Equipment Reliability.
  • Maintainability.
  • MTBF.
  • MTTR.
  • MTTF.
  • Downtime.
  • Planned Maintenance Percentage.
  • Preventive Maintenance Compliance.
  • Schedule Compliance.
  • Maintenance Backlog.
  • Breakdown Frequency.
  • Maintenance Cost.
  • OEE.
  • Maintenance effectiveness.

17. MTBF, MTTR dan Availability

  • Pengertian MTBF.
  • Perhitungan MTBF.
  • Interpretasi MTBF.
  • Pengertian MTTR.
  • Perhitungan MTTR.
  • Interpretasi MTTR.
  • Availability.
  • Reliability.
  • Maintainability.
  • Hubungan MTBF dan MTTR.
  • Analisis trend maintenance performance.

18. Overall Equipment Effectiveness (OEE)

  • Konsep OEE.
  • Availability.
  • Performance.
  • Quality.
  • OEE calculation.
  • Six Big Losses.
  • Breakdown loss.
  • Setup and adjustment loss.
  • Minor stoppage.
  • Reduced speed.
  • Defect loss.
  • Startup loss.
  • OEE improvement.

19. Root Cause Analysis untuk Equipment Failure

  • Pengertian Root Cause Analysis.
  • Failure investigation.
  • Problem statement.
  • Failure data collection.
  • 5 Why Analysis.
  • Fishbone Diagram.
  • Fault Tree Analysis.
  • Pareto Analysis.
  • Failure pattern.
  • Root cause identification.
  • Corrective action.
  • Preventive action.
  • Effectiveness verification.

20. Autonomous Maintenance

  • Konsep Autonomous Maintenance.
  • Peran operator.
  • Operator basic maintenance.
  • Cleaning.
  • Inspection.
  • Lubrication.
  • Tightening.
  • Abnormality identification.
  • Initial equipment cleaning.
  • Standardization.
  • Autonomous Maintenance checklist.
  • Operator ownership.

21. Total Productive Maintenance (TPM)

  • Konsep TPM.
  • Tujuan TPM.
  • TPM pillars.
  • Autonomous Maintenance.
  • Planned Maintenance.
  • Quality Maintenance.
  • Focused Improvement.
  • Education and Training.
  • Early Equipment Management.
  • Safety, Health and Environment.
  • Office TPM.
  • Maintenance prevention.

22. 5S dalam Maintenance

  • Seiri.
  • Seiton.
  • Seiso.
  • Seiketsu.
  • Shitsuke.
  • Maintenance workplace organization.
  • Tool management.
  • Spare parts organization.
  • Visual management.
  • Cleaning and inspection.
  • Standardization.
  • 5S audit.

23. Maintenance Safety

  • Maintenance safety.
  • Hazard identification.
  • Risk assessment.
  • Lockout Tagout.
  • Electrical safety.
  • Mechanical safety.
  • Working at height.
  • Confined space.
  • Hot work.
  • Personal Protective Equipment.
  • Permit to Work.
  • Safe maintenance practice.

24. Maintenance Cost Management

  • Maintenance cost.
  • Direct maintenance cost.
  • Indirect maintenance cost.
  • Labor cost.
  • Spare parts cost.
  • Contractor cost.
  • Energy cost.
  • Breakdown cost.
  • Downtime cost.
  • Cost of poor maintenance.
  • Preventive versus corrective maintenance cost.
  • Maintenance budget.
  • Maintenance cost optimization.

25. CMMS dan Digital Maintenance

  • Konsep Computerized Maintenance Management System.
  • Asset database.
  • Equipment history.
  • Work order.
  • Preventive maintenance schedule.
  • Spare parts management.
  • Maintenance KPI dashboard.
  • Maintenance reporting.
  • Digital inspection.
  • Mobile maintenance.
  • Data-driven maintenance management.

26. Maintenance Improvement dan Continuous Improvement

  • Maintenance improvement.
  • Kaizen maintenance.
  • PDCA.
  • Maintenance problem solving.
  • Failure reduction.
  • Downtime reduction.
  • Maintenance optimization.
  • Reliability improvement.
  • Cost reduction.
  • Standardization.
  • Sustainability improvement.

27. Studi Kasus dan Simulasi

  • Equipment criticality analysis.
  • Penyusunan preventive maintenance schedule.
  • Pembuatan maintenance checklist.
  • Perhitungan MTBF.
  • Perhitungan MTTR.
  • Perhitungan Availability.
  • Perhitungan OEE.
  • Analisis equipment failure.
  • FMEA.
  • Root Cause Analysis.
  • Penyusunan corrective action.
  • Penyusunan preventive action.
  • Maintenance improvement project.

PT Prima Pelatihan Indonesia adalah perusahaan yang bergerak di bidang training, sertifikasi, dan pengembangan kompetensi sumber daya manusia untuk kebutuhan profesional maupun korporasi. Kami menyediakan berbagai program pelatihan berkualitas yang dirancang sesuai perkembangan industri, regulasi, dan kebutuhan dunia kerja modern. Didukung oleh trainer berpengalaman dan praktisi profesional, PT Prima Pelatihan Indonesia berkomitmen membantu individu serta perusahaan meningkatkan keterampilan, produktivitas, dan daya saing. Program yang tersedia mencakup pelatihan teknis, manajemen, legal, K3, sertifikasi profesi, hingga pengembangan soft skills. Dengan metode pembelajaran interaktif dan aplikatif, kami menghadirkan solusi pelatihan yang efektif, profesional, dan terpercaya di Indonesia Untuk Memahami Hal Tersebut Kami Menyelenggarakan TRAINING TOTAL PREVENTIVE MAINTENANCE 2026–2027.

Kontribusi Bimtek Pelatihan :

  • Biaya Kontribusi per peserta/orang sebesar: Rp. 6.000.000,- ( Enam Juta Rupiah), dan sudah termasuk Penginapan Hotel 1 kamar untuk 1 peserta ( Singel Bed) Konsumsi Lunch & Dinner, Coffee Break.
  • Biaya Kontribusi per peserta/orang sebesar: Rp. 5.000.000,- ( Lima Juta Rupiah ), dan sudah termasuk Penginapan Hotel 1 kamar untuk 2 peserta (Twin Bed) Konsumsi Lunch & Dinner, Coffee Break.
  • Biaya Kontribusi Paket Non Penginapan per peserta/orang sebesar: Rp. 4.000.000,- ( EmpatJuta Rupiah ,  Konsumsi Lunch & Dinner, Coffee Break.
  • Kegiatan dapat berupa IN-HOUSE TRAINING (dilaksanakan di ruang meeting Instansi peserta) dengan Minimal 8 Peserta.

FASILITAS PESERTA:

  • Sertifikat Pelatihan dari Prima Pelatihan Indonesia ;
  • Hardcopy, Modul dan Flashdisk;
  • Penginapan Hotel 4 hari 3 malam (Sesuai paket permintaan);
  • Konsumsi Dinner & Lunch, Coffee Break;
  • Seminar Kit;
  • ID Card Peserta dan Tas Pelatihan Eksklusif;
  • Jaket
  • Penjemputan Bandara ke Hotel Minimal

INFORMASI PENDAFTARAN DAPAT MENGHUBUNGI 

Pendaftaran dapat Menghubungi Contact Person Panitia Pelaksana di No. HP/Whatsapp: 0812 3459 2947

FAQ

1. Apa itu Training Total Preventive Maintenance?

Training Total Preventive Maintenance adalah pelatihan yang membahas strategi dan metode pemeliharaan mesin, equipment, fasilitas, dan aset secara terencana untuk mencegah kerusakan, mengurangi downtime, dan meningkatkan reliability.

2. Apa tujuan utama Preventive Maintenance?

Tujuannya adalah mencegah atau mengurangi kemungkinan terjadinya equipment failure melalui inspeksi, servicing, lubrication, adjustment, replacement, dan maintenance activities yang dilakukan secara terencana.

3. Apa perbedaan Preventive Maintenance dan Breakdown Maintenance?

Preventive Maintenance dilakukan secara terencana sebelum kerusakan terjadi, sedangkan Breakdown Maintenance dilakukan setelah equipment mengalami kerusakan atau kegagalan.

4. Apakah training membahas Predictive Maintenance?

Ya. Materi mencakup konsep Predictive Maintenance, Condition-Based Maintenance, vibration monitoring, thermography, oil analysis, ultrasonic inspection, dan teknik condition monitoring lainnya.

5. Apakah training membahas TPM?

Ya. Total Productive Maintenance menjadi bagian penting dari materi, termasuk Autonomous Maintenance, Planned Maintenance, Focused Improvement, Quality Maintenance, dan pilar TPM lainnya.

6. Apakah training membahas RCM?

Ya. Peserta akan mempelajari konsep Reliability Centered Maintenance, functional failure, failure mode, failure consequence, proactive task, dan pemilihan maintenance task.

7. Apakah training membahas FMEA?

Ya. FMEA dibahas untuk membantu peserta mengidentifikasi failure mode, failure cause, failure effect, tingkat risiko, serta menentukan tindakan preventive maintenance yang sesuai.

8. Apakah training membahas MTBF dan MTTR?

Ya. Peserta akan mempelajari pengertian, perhitungan, interpretasi, dan penggunaan MTBF serta MTTR untuk mengukur reliability dan maintenance performance.

9. Apakah training membahas OEE?

Ya. Materi mencakup Availability, Performance, Quality, Six Big Losses, perhitungan OEE, dan strategi meningkatkan equipment effectiveness.

10. Apakah training membahas maintenance checklist?

Ya. Peserta akan mempelajari cara menyusun inspection checklist berdasarkan equipment, parameter, kondisi normal, frekuensi inspeksi, dan maintenance task.

11. Apakah training membahas spare parts management?

Ya. Materi mencakup critical spare parts, minimum stock, maximum stock, safety stock, reorder point, lead time, criticality, dan inventory optimization.

12. Apakah training cocok untuk perusahaan manufaktur?

Sangat cocok. Namun prinsip preventive maintenance juga dapat diterapkan pada industri pertambangan, konstruksi, energi, oil and gas, transportasi, logistik, rumah sakit, gedung, utilities, dan berbagai organisasi yang menggunakan equipment.

13. Siapa saja yang sebaiknya mengikuti training?

Training direkomendasikan untuk Maintenance Manager, Maintenance Engineer, Maintenance Supervisor, Reliability Engineer, Mechanical Engineer, Electrical Engineer, Maintenance Technician, Production Manager, Production Supervisor, Facility Manager, Engineering Manager, dan profesional yang bertanggung jawab terhadap equipment reliability.

14. Apakah training cocok untuk teknisi maintenance?

Ya. Materi dapat memberikan pemahaman konseptual sekaligus praktis mengenai inspection, preventive maintenance, failure analysis, maintenance planning, dan equipment reliability.

15. Apakah peserta harus memiliki pengalaman maintenance?

Tidak selalu. Materi dapat dimulai dari fundamental maintenance sehingga dapat disesuaikan untuk peserta pemula maupun profesional berpengalaman.

16. Apakah training menggunakan studi kasus?

Ya. Studi kasus dapat mencakup equipment failure, downtime, preventive maintenance scheduling, FMEA, MTBF, MTTR, OEE, Root Cause Analysis, dan maintenance improvement.

17. Apakah studi kasus dapat menggunakan permasalahan aktual perusahaan?

Ya. Untuk program in-house, studi kasus dapat disesuaikan dengan equipment, proses maintenance, failure history, KPI, dan permasalahan aktual perusahaan.

18. Apakah training dapat dilakukan secara in-house?

Ya. Program dapat diselenggarakan secara in-house dengan materi, studi kasus, dan latihan yang disesuaikan dengan kebutuhan organisasi.

19. Apakah training tersedia secara online?

Ya. Training dapat diselenggarakan secara online maupun tatap muka/in-house.

20. Berapa lama durasi Training Total Preventive Maintenance?

Durasi dapat disesuaikan dengan kebutuhan organisasi. Program dapat dibuat dalam format intensif maupun program yang lebih panjang dengan tambahan workshop, simulasi, analisis equipment, dan maintenance improvement project.

21. Apa manfaat utama training bagi perusahaan?

Training membantu perusahaan meningkatkan equipment reliability, mengurangi breakdown dan unplanned downtime, meningkatkan availability, mengoptimalkan maintenance cost, meningkatkan efektivitas maintenance planning, serta membangun budaya maintenance yang lebih proaktif.

22. Apakah training membahas maintenance KPI?

Ya. Materi mencakup MTBF, MTTR, Availability, Reliability, Maintainability, OEE, Preventive Maintenance Compliance, Schedule Compliance, Maintenance Backlog, Breakdown Frequency, dan Maintenance Cost.

23. Apakah training membahas keselamatan kerja dalam maintenance?

Ya. Materi dapat mencakup aspek maintenance safety seperti hazard identification, risk assessment, Lockout Tagout, Permit to Work, PPE, electrical safety, mechanical safety, dan safe maintenance practices.

24. Apakah peserta dapat membuat preventive maintenance plan setelah training?

Ya. Program dapat diarahkan agar peserta mampu menyusun preventive maintenance program, equipment register, maintenance frequency, inspection checklist, maintenance schedule, KPI, serta improvement action plan.

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